Welcome to the Tekonsha Brake Controller User Manual. This guide provides essential information for installing, operating, and maintaining your electronic brake control system. Ensure safe and efficient trailer braking by following the instructions carefully.
1.1 Overview of the Tekonsha Brake Controller
The Tekonsha Brake Controller is an advanced electronic system designed to regulate trailer brakes proportionally. It supports 2 to 8 brake systems and is compatible with various trailer configurations. The controller features a user-friendly interface, manual override functionality, and diagnostic capabilities. Designed for safety and efficiency, it ensures smooth braking in sync with the tow vehicle. Compatible with models like Prodigy P2 and P3, it offers Bluetooth connectivity for modern convenience.
1.2 Importance of Reading the Manual
Reading the Tekonsha Brake Controller manual is crucial for safe and proper installation, operation, and maintenance. It provides detailed instructions to ensure optimal performance and prevent potential hazards. Understanding the system’s functionality, troubleshooting tips, and safety guidelines is essential for user confidence and trailer braking efficiency. Always refer to the manual before installing or operating the controller to avoid errors and ensure compliance with manufacturer recommendations.
Installation Guide
This section provides a step-by-step guide for installing the Tekonsha Brake Controller, including mounting, wiring, and setup. Follow instructions carefully to ensure proper function and safety.
2.1 Pre-Installation Checks
Before installing your Tekonsha Brake Controller, ensure your vehicle is equipped with a factory tow package and a 7-way connector. Verify compatibility with your vehicle’s make and model. Check the wiring harness for any damage or corrosion. Ensure the mounting location is secure, level, and accessible. Confirm the power source is properly connected. Inspect the trailer brakes for functionality and adjust brake shoes as needed. Ensure fluid levels in the brake system are adequate for safe operation. Proper preparation ensures a smooth installation process.
2.2 Step-by-Step Installation Instructions
Mount the Tekonsha Brake Controller in a secure, accessible location; Connect the wiring harness to your vehicle’s 7-way connector. Attach the power wire to the battery and ensure the ground wire is securely connected. Adjust the mounting bracket to keep the unit level. Plug in the brake controller and test functionality. Drive at a moderate speed and apply the manual override to ensure trailer brakes engage properly. Follow all safety guidelines for a successful installation.
2.3 Wiring Diagram and Harness Information
Refer to the provided wiring diagram for proper connections. Connect the brake controller’s power wire to the vehicle’s battery and ensure the ground wire is securely attached. Utilize the vehicle’s 7-way trailer connector to link the brake and lighting systems. The wiring harness includes labeled connectors for straightforward installation. Consult the diagram for specific wire color codes and their functions. Test all connections to ensure proper operation before towing. Visit this link for a detailed wiring diagram.
Components of the Tekonsha Brake Controller
The Tekonsha Brake Controller consists of the main control unit, manual control knob, diagnostic LED light, and compatible models like Prodigy P2 and P3 for reliable trailer braking systems.
3.1 Main Control Unit
The main control unit is the central component of the Tekonsha Brake Controller, housing the electronic circuitry that processes brake signals. It interprets the vehicle’s brake pedal input and applies proportional braking to the trailer. This unit supports advanced features like electronic sensing and adjustment, ensuring smooth and precise trailer braking. Proper installation and mounting are crucial for optimal performance and safety. The control unit is compatible with various Tekonsha models, including Prodigy P2 and P3.
3.2 Manual Control Knob
The manual control knob is located on the front of the Tekonsha Brake Controller, allowing for manual activation of the trailer brakes. Use this knob to apply brakes independently of the vehicle’s braking system, ideal for emergencies or adjusting brake sensitivity. Turning the knob activates the trailer brakes proportionally, with the LED light indicating power status. Proper adjustment ensures smooth braking performance and prevents lock-up during operation.
3.3 Diagnostic LED Light
The Diagnostic LED Light on the Tekonsha Brake Controller provides visual feedback on system status. In normal operation, the green light blinks once every eight seconds when the trailer is connected, indicating proper function. During troubleshooting, the light blinks faster to signal issues. Refer to the troubleshooting chart for specific patterns and solutions. This feature helps users quickly identify and resolve problems, ensuring reliable trailer braking performance.
3.4 Compatible Models (Prodigy P2, P3, etc.)
The Tekonsha Brake Controller is compatible with various Prodigy models, including the P2 and P3. These models support 2, 4, 6, or 8 brake applications, suitable for 1-4 axle trailers. The P3 also features Bluetooth connectivity for advanced control via smartphones. Each model ensures proportional braking and seamless integration with compatible vehicles and trailers. This section provides specific details for each model, helping users identify the right controller for their needs.
Operating the Brake Controller
Learn how to activate manual override, monitor diagnostic lights, and adjust settings for proportional braking. This section guides you through everyday operation and advanced features seamlessly.
4.1 Basic Functionality
The Tekonsha Brake Controller operates by sensing the tow vehicle’s brake pedal activation, automatically applying proportional braking to the trailer. The manual override knob allows for independent trailer brake engagement; Diagnostic LED lights indicate system status, blinking during normal operation and flashing faster for troubleshooting. Ensure the controller is mounted level and connected properly for consistent performance. Always test brakes after installation to confirm functionality and safety.
4.2 Adjusting Brake Settings
Adjusting the brake settings on your Tekonsha Brake Controller ensures optimal braking performance. Use the adjustment knob to set the power level according to your trailer’s weight and braking needs. Turn the knob clockwise to increase braking power and counterclockwise to decrease it. After adjustments, test the brakes at a slow speed to ensure smooth and consistent stopping. Proper adjustment prevents wheel lockup and maintains safe control while towing.
4.3 Using the Manual Override
The manual override feature allows you to apply the trailer brakes independently of the vehicle’s brakes. Locate the manual control knob on the front of the unit. Pull and hold the knob to engage the trailer brakes. Release to deactivate. Use this feature for additional control when descending steep grades or in emergencies. The diagnostic light will blink once every 8 seconds when the trailer is connected. Avoid excessive use to prevent brake wear.
Troubleshooting and Diagnostics
Use the diagnostic LED to identify issues. The light blinks at different rates for various problems. Consult the troubleshooting chart for solutions. Address common issues like trailer brakes locking up by adjusting settings or checking connections. Regularly inspect wiring and brake components to ensure proper function. Refer to the manual for detailed diagnostic procedures and solutions.
5.1 Common Issues and Solutions
Common issues include trailer brakes locking up, warning lights blinking rapidly, or loss of proportional braking. Solutions involve adjusting power levels, checking wiring connections, and ensuring the trailer is properly connected. If the diagnostic light blinks fast, refer to the troubleshooting chart for specific codes. Regularly inspect brake shoes and wiring for wear. Addressing these issues promptly ensures safe and efficient braking performance. Always consult the manual for detailed repair steps.
5.2 Diagnostic Light Patterns
The diagnostic LED light on your Tekonsha Brake Controller indicates system status and potential issues. A solid green light confirms proper operation, while a slow blink (once every 8 seconds) signals trailer connection. Rapid blinking indicates a fault, such as shorted brakes or wiring issues. Refer to the troubleshooting chart in the manual to decode specific patterns and resolve problems efficiently. Always address diagnostic alerts promptly to ensure safe braking performance and system reliability.
5.3 Advanced Diagnostic Procedures
For advanced diagnostics, start by checking the wiring connections and ensuring proper voltage supply to the brake controller. Use the manual control knob to test trailer brake activation. If issues persist, consult the troubleshooting chart to decode diagnostic light patterns. Regularly inspect the wiring harness for damage and perform system recalibration as needed. Refer to the manual for detailed steps on advanced diagnostics to ensure optimal performance and safety.
Maintenance and Upkeep
Regular inspections and cleaning ensure optimal performance of your Tekonsha Brake Controller. Check wiring connections, inspect for damage, and clean the control unit periodically. Adjustments should be made as needed to maintain proper functionality and safety.
6.1 Regular Maintenance Tips
Regular maintenance ensures optimal performance of your Tekonsha Brake Controller. Adjust brakes after the first 200 miles and every 3,000 miles thereafter. Clean the control unit and inspect wiring connections for damage or corrosion. Lubricate moving parts periodically to prevent wear. Check the diagnostic LED for proper function and ensure all settings remain calibrated. Refer to the manual for detailed procedures to maintain safety and efficiency.
6.2 Brake Shoe Adjustment
Adjust the brake shoes after the first 200 miles and every 3,000 miles thereafter. Park on a level surface, engage the parking brake, and secure the trailer. Use a wheel chock for added safety. Remove the wheel and drum to access the brake shoes. Tighten or loosen the adjustment screws until the shoes fit snugly against the drum without dragging. Refer to the manual for specific torque specifications and detailed adjustment procedures.
6.3 Cleaning and Inspection
Regular maintenance ensures optimal performance. Disconnect the power supply before cleaning. Use a soft cloth and non-corrosive cleaner to wipe the control unit. Inspect wiring and connectors for damage or corrosion. Check the manual control knob and diagnostic LED for proper function. Avoid using abrasive materials that could damage surfaces. Refer to the manual for detailed inspection procedures and recommendations to ensure reliability and safety.
Safety Precautions
Always follow weight limits and ensure proper installation. Avoid exceeding Gross Combined Weight ratings. Keep emergency procedures handy and ensure the system is regularly inspected for safe towing.
7.1 General Safety Guidelines
Always read and understand this manual before installing or operating the brake controller. Never exceed weight limits or Gross Combined Weight (GCW) ratings. Ensure proper installation and regular inspections of the system. Keep emergency procedures accessible and follow all warnings. Avoid operating the vehicle in a stationary state without engaging the manual knob. Failure to adhere to these guidelines may result in impaired performance or safety risks.
7.2 Weight Limits and Gross Combined Weight
Never exceed the Gross Combined Weight (GCW) or weight limits specified by your vehicle or trailer manufacturer. The GCW includes the weight of the tow vehicle, trailer, cargo, and occupants. Exceeding these limits can lead to impaired braking performance or safety hazards. Always consult your vehicle’s manual for specific ratings and ensure the brake controller is configured to handle the load. Ignoring weight limits may result in system malfunction or increased risk of accidents.
7.3 Emergency Procedures
In case of an emergency, disconnect the trailer brakes immediately by switching off the brake controller. Use the manual override to apply trailer brakes if the vehicle’s brakes fail. If the diagnostic LED flashes rapidly, refer to the troubleshooting chart. Always maintain control of your vehicle and trailer. Never engage the manual control while driving at high speeds. Ensure all safety measures are followed to prevent accidents. Consult the manual for detailed emergency protocols.
Compatible Vehicles and Trailers
This brake controller is compatible with a wide range of vehicles, including Ford, Chevy, and RAM trucks, and trailers with 1-4 axles. Ensure compatibility with your vehicle’s wiring system for optimal performance.
8.1 Vehicle Compatibility
The Tekonsha Brake Controller is compatible with a variety of vehicles, including Ford, Chevy, RAM, and Toyota Tundra models. Ensure your vehicle is equipped with a factory tow package or a compatible wiring system for proper installation. The controller works seamlessly with vehicles featuring a 7-way trailer connector, providing reliable braking control for your trailer. Always verify compatibility with your vehicle’s make, model, and year before installation.
8.2 Trailer Compatibility
The Tekonsha Brake Controller is compatible with trailers featuring 2, 4, 6, or 8 brakes, supporting up to 4 axles. It works effectively with both electric and hydraulic braking systems. Models like the Prodigy P2 and P3 are designed for trailers with 1-4 axles, ensuring proportional braking. Always ensure your trailer’s wiring matches the controller’s input requirements for optimal performance.
8.3 Axle and Brake Configuration
The Tekonsha Brake Controller supports trailers with 2, 4, 6, or 8 brakes, accommodating up to 4 axles. Proper configuration ensures balanced braking performance. For 2-axle trailers, set the controller to 2-brake mode. For 4-axle setups, adjust settings to distribute braking evenly. Ensure compatibility with your trailer’s braking system, whether electric or hydraulic. Refer to wiring diagrams for correct connections based on axle count to maintain safety and optimal functionality.
Advanced Features
Enhance your braking experience with proportional control, automatic electronic adjustments, and Bluetooth connectivity for smartphone integration, ensuring precise and convenient trailer braking performance.
9.1 Proportional Braking
Proportional braking ensures your trailer brakes engage smoothly, matching the deceleration of your tow vehicle. The Tekonsha controller senses how quickly you apply the brakes and adjusts trailer brake power accordingly. This feature prevents sudden jerking and provides a more balanced stopping experience. Proper setup and calibration are essential for optimal performance. Always follow the manual’s guidelines to ensure proportional braking works effectively and safely under various driving conditions.
9.2 Electronic Sensing and Adjustment
The Tekonsha brake controller features advanced electronic sensing technology that automatically adjusts braking force based on the tow vehicle’s deceleration. This ensures smooth, proportional braking performance. The system also allows manual adjustment of sensitivity to suit different trailer weights and driving conditions. The diagnostic LED provides feedback to confirm proper setup and operation. Regular calibration ensures optimal performance, while real-time adjustments enhance safety and control during towing scenarios. Always refer to the manual for specific calibration instructions.
9.3 Bluetooth Connectivity
The Tekonsha brake controller offers Bluetooth connectivity, enabling seamless integration with your smartphone. This feature allows for easy setup, real-time monitoring, and adjustments via a dedicated app. Bluetooth connectivity enhances convenience, enabling users to fine-tune settings without physical access to the controller. It also supports firmware updates, ensuring your system stays current with the latest advancements. This innovative feature streamlines operation, making it easier to manage trailer braking efficiently and safely while on the go.
Warranty and Support
Tekonsha offers a comprehensive warranty program and dedicated customer support. For warranty details, visit their official website or contact their support team directly for assistance and inquiries.
10.1 Warranty Information
Tekonsha brake controllers are backed by a limited warranty covering manufacturing defects for a specified period from the date of purchase. The warranty applies to products installed and used as directed. Conditions include proper installation, adherence to usage guidelines, and maintenance. Damage from misuse, accidents, or normal wear is not covered. For full warranty details, refer to the official Tekonsha website or contact their customer support team directly.
10.2 Customer Support Contact Details
For assistance with your Tekonsha brake controller, contact our customer support team at 1-800-298-4720 or via email at support@tekonsha.com. Visit our official website at www.tekonsha.com for comprehensive resources, including FAQs, manuals, and troubleshooting guides. Support is available Monday through Friday, 8 AM to 6 PM EST. Our dedicated team is ready to address your questions and provide solutions to ensure optimal performance of your brake control system.
10;4 Online Resources and Downloads
Visit the official Tekonsha website at www.tekonsha.com for a wide range of online resources, including downloadable PDF manuals, installation guides, and troubleshooting charts. Access FAQs, wiring diagrams, and software updates to ensure your brake controller operates at peak performance; Additionally, find user guides for specific models like the Prodigy P2 and P3, along with detailed instructions for setup and maintenance. These resources are available 24/7 to support your needs.
Frequently Asked Questions (FAQs)
Find answers to common questions about the Tekonsha Brake Controller, including general usage, troubleshooting, and installation. This section addresses frequent inquiries to ensure smooth operation and resolve issues quickly.
11.1 General Usage Questions
How do I apply brakes manually? Use the manual control knob to activate trailer brakes independently. Why does the diagnostic light blink? It indicates system status or issues. Can I adjust brake settings? Yes, tweak sensitivity for optimal performance. How do I know if it’s working? Test by driving and applying brakes. Ensure proper installation and connection for reliable operation. Refer to troubleshooting if problems persist. Always follow safety guidelines to avoid system misuse.
11.2 Technical Issues
Why is my brake controller not powering on? Check connections and ensure power is supplied. Trailer brakes locking up? Adjust sensitivity or reduce power settings. Diagnostic light blinking fast? Refer to the troubleshooting chart for error codes. No trailer brake signal? Verify wiring and connections. For persistent issues, consult the advanced diagnostic procedures or contact customer support for assistance. Always ensure proper installation and maintenance to prevent technical malfunctions.
11.3 Installation and Setup
Mount the brake controller in a visible, accessible location, ensuring it faces forward. Connect the wiring harness to your vehicle’s 7-way trailer connector. Secure all wires and ensure no loose connections. Power up the controller and sync it with your trailer’s brakes. Adjust sensitivity settings based on trailer weight and braking preferences. Test the system by applying brakes gently and using the manual override. Refer to the wiring diagram for specific connections and setup instructions. Proper installation ensures optimal braking performance and safety on the road.
Compatible Accessories
Explore compatible accessories like wiring harnesses, mounting kits, and additional controllers to enhance your brake controller’s functionality and ensure seamless integration with your vehicle and trailer setup.
12.1 Wiring Harnesses
Tekonsha offers a range of wiring harnesses designed to simplify installation and ensure compatibility with your vehicle and trailer. These harnesses are tailored for vehicles with factory tow packages, including 7-way connectors, and provide a seamless connection to the brake controller. They are built to withstand harsh environments and ensure reliable power delivery. Properly installed wiring harnesses are crucial for safe and efficient braking performance. Always consult the manual or contact Tekonsha support for specific compatibility needs.
12.2 Mounting Kits
Tekonsha mounting kits are essential for securely installing your brake controller. Designed for various vehicle setups, these kits ensure proper alignment and stability. Follow installation guidelines to mount the control unit facing forward and parallel to the direction of travel. Choose from brackets, adhesive pads, or other hardware to suit your vehicle. Ensure the unit is firmly secured to avoid movement during travel. Consult the manual or Tekonsha support for mounting recommendations specific to your setup.
12.3 Additional Controllers and Modules
Tekonsha offers additional controllers and modules to enhance functionality. The Bluetooth connectivity module allows smartphone programming for seamless control. Optional in-dash controllers provide integrated solutions for select vehicles. These modules expand compatibility and features, ensuring optimal performance. Use these accessories to customize your setup for specific towing needs. Always follow installation guidelines for these add-ons to maintain system efficiency and safety. Consult the manual or Tekonsha support for compatibility and setup details.